精裝書加工工藝流程介紹

文章作者：華政印務發(fā)布時間：2021-09-14 63次

（一）半機械手工操作工藝流程
（1） Semi mechanical manual operation process
、書芯加工：壓平一捆書一涂粘劑（次涂膠）一干燥分本一切書一潮濕一扒圓一起脊一涂粘劑（第二次涂膠）一粘書簽絲帶和堵頭布一涂粘劑（第三次涂膠）一粘書背布和書背紙一（如需粘筒子紙再涂第四次膠）一粘筒子紙；
Book block processing: flatten a bundle of books, apply adhesive (the first time of gluing), dry all books, wet, round, ridge, apply adhesive (the second time of gluing), stick bookmark ribbon and plug cloth, apply adhesive (the third time of gluing), stick book back cloth and book back paper, stick Bobbin Paper (if it is necessary to stick bobbin paper, apply adhesive for the fourth time), and stick bobbin paper;
2、書封加工：計算材料規(guī)格一開料一涂粘劑一組殼一包邊塞角一壓平～自然干燥一燙印一竹節(jié)；
2. Book seal processing: Calculation of material specifications - cutting, coating with adhesive, a group of shells, wrapping edges, plugging angles, flattening ~ natural drying, hot stamping and bamboo knots;
3、套合加工：涂中縫粘劑一套書殼一壓槽一掃襯一壓平一自然干燥定形（12小時以上）成品檢查一包護封一包裝貼標識
3. Sleeve processing: apply middle seam adhesive, a set of book case, a pressing groove, a sweeping and lining, a flattening, a natural drying and setting (more than 12 hours) finished product inspection, a package of protective seal and a package of labels
（二）精裝書半機械加工過程
（2） Semi machining process of hardcover books
書芯加工
Book block processing
1、壓平，指將鎖線后的書芯用壓平機將書芯內(nèi)部空氣盡量排除掉，書脊高凸部分壓倒，使書冊厚度（或書背寬度）基本一致，便于下工序加工順利和精裝書加工質(zhì)量的保證。
1. Flattening refers to using a flattening machine to remove the air inside the book block after locking, and the high convex part of the spine is overwhelmed, so that the book thickness (or back width) is basically the same, which is convenient for the smooth processing of the next process and the guarantee of the processing quality of hardcover books.
濟南精裝書制作

2、次涂膠，次膠涂在書脊上，目的是為了使散粘相互粘接；所涂膠量不宜過大，只要膠的強度適當即可。
2. The first gluing, the first gluing on the spine, the purpose is to make the loose adhesive bond with each other; The amount of glue applied should not be too large, as long as the strength of the glue is appropriate.
3、裁書，待次膠涂后干燥分本就可進行裁切成半成品光本；所切尺寸按標準規(guī)定允差多±1. 5mm，切口光滑無刀花。
3. The book can be cut into semi-finished books after the first gluing and drying; The cut size shall be in accordance with the standard, with a maximum tolerance of ± 1.5mm, and the incision shall be smooth without knife flower.
4、扒園，將切后光本書，在其背部潮濕后（禁止用水刷，要用濕巾擦濕）就可進行扒圓；扒圓操作有手工扒圓和單機扒圓兩種；扒圓后的圓勢按標準規(guī)定為90。-120。之間。
4. In the garden, the book will be cut and polished. After its back is wet (it is forbidden to brush with water, but wipe it with a wet towel), it can be rounded; There are two kinds of round raking operations: manual round raking and single round raking; The circular potential after rounding is 90 according to the standard- 120。 between.
5、起脊，將扒圓后的書芯經(jīng)砸擠使脊背凸高，但圓勢不變，起脊高度以紙板厚度為準，標準規(guī)定3-4mm，脊高與書表面之間的夾角為120。±10。。
5. Ridging: Smash and squeeze the rounded book block to make the back convex, but the circular potential remains unchanged. The ridging height is subject to the thickness of the paperboard. The standard stipulates that 3-4mm, and the included angle between the ridging height and the book surface is 120. ±10。。
6、第二次涂膠，精裝書芯第二次涂膠，指將起脊后的書芯背部上下兩端涂上一層粘劑，二次涂膠是為粘接書簽絲帶和堵頭布用，因此所涂粘劑強度或厚度應略大，但不可過多溢出在切曰上臟書，以能粘牢堵頭布為準。
6. The second gluing, the second gluing of hardcover book block, refers to applying a layer of adhesive to the upper and lower ends of the back of the book block after ridging. The second gluing is used to bond bookmark ribbon and plug cloth. Therefore, the strength or thickness of the applied adhesive should be slightly larger, but it should not overflow too much and dirty books on the cutting day, subject to the ability to stick the plug cloth firmly.
7、粘書簽絲帶和堵頭布，當涂完二次粘劑后，立即將按一定規(guī)格裁好的絲帶和堵頭布粘在規(guī)定的位置上，并要粘牢，粘平，絲帶粘在書背天頭中間位置的lOmm，其它夾在書芯內(nèi)，堵頭粘在書背兩端，將線梭部分露在上F切口上。絲帶上為書芯對角線多20mm（一端定在書背上，一端外露在書芯外面，堵頭布長為書背弧長或書背寬±Imm)。
7. Stick the bookmark ribbon and plug cloth. After applying the secondary adhesive, immediately stick the ribbon and plug cloth cut according to a certain specification to the specified position, and stick it firmly and flat. The ribbon is stuck to lomm in the middle of the back of the book, the others are clamped in the book block, the plug is stuck to both ends of the back of the book, and the shuttle part is exposed on the upper f notch. The diagonal of the book block is 20mm more on the ribbon (one end is fixed on the back of the book, one end is exposed outside the book block, and the length of the plug cloth is the back arc length or back width ± IMM).
8、涂第三次粘劑，第三次粘劑涂在書背上（堵頭布以內(nèi)），粘劑粘度與粘堵布粘劑相同，涂沫時要均勻，不可溢出書背。
8. Apply the third adhesive. The third adhesive shall be applied on the back of the book (within the plug cloth). The viscosity of the adhesive shall be the same as that of the plug cloth. The coating shall be uniform and shall not overflow the back of the book.
9、粘書背布和書背紙，涂i次粘劑后立即將事先裁好的書背布和書背紙粘牢，粘平，書背紙
9. Stick the book back cloth and the book back paper. After applying the adhesive for I times, immediately stick the previously cut book back cloth and the book back paper firmly, flat and smooth the book back paper
規(guī)格：長為書背長少20mm（兩端露出堵頭布），寬為書背寬或弧長多40或50mm，書背紙長比書背長少4mm，壓住堵頭布，寬與書背弧長或書背寬相同（畫冊及特大幅面例外）。
Specification: the length is 20mm less than the back of the book (the plug cloth is exposed at both ends), the width is 40 or 50mm more than the back width or arc length, the back paper length is 4mm less than the back length, and the width of the plug cloth is the same as the back arc length or back width (except for picture books and extra large format).
10、制作和粘接筒子紙，筒子紙一般由lOOg/m2左右的牛皮紙作成筒狀，筒子紙長：是書背長少4mm，寬為兩個’抒背弧長多5mm粘口，將粘口面涂粘劑粘在書背上，另一面待套殼時與中徑紙板粘聯(lián)在一起。
10. Make and bond bobbin paper. Bobbin paper is generally made of kraft paper of about loog / m2 into a cylindrical shape. Bobbin Paper Length: the length of the back of the book is less than 4mm, the width is two 'back arc, and the length is more than 5mm. Apply adhesive to the back of the book, and stick the other side with medium diameter paperboard when casing.
今天小編給大家呈現(xiàn)就是關于濟南精裝書制作的相關知識，如果您對于本文有什么疑問及問題歡迎來電咨詢或者網(wǎng)站下邊留言：http://www.6741.net.cn
Today, Xiaobian presents you the relevant knowledge about the production of hardcover books in Jinan. If you have any questions and questions about this article, please call us or leave a message at the bottom of the website: http://www.6741.net.cn

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